Smoked Mac and Cheese with Crispy Bacon Topping Recipe | TopShelf.recipes
SmokingStovetop

Smoked Mac and Cheese with Crispy Bacon Topping

A smoky, creamy mac and cheese finished in the smoker and crowned with crunchy, caramelized bacon — perfect as a comforting side for big summer cookouts. Rich cheese, a velvety sauce, and a toasted panko-bacon crust make this a crowd-pleaser alongside smoked mains.

0.0(0 reviews)
Prep: 25m · Cook: 40m · Total65 mins
DifficultyMedium
Serves6
Smoked Mac and Cheese with Crispy Bacon Topping

Maggie's note

"I love making this for summer gatherings — it plays beautifully with smoked brisket or ribs and feeds a crowd without fuss. Expect silky, gooey cheese with just enough smoke and a crackly bacon crunch on top."

Smoked Mac and Cheese with Crispy Bacon Topping

This smoked mac and cheese balances two pleasures: the smooth, velvety comfort of a classic cheddar sauce and the clean, savory hit of real smoke. Using a blond roux and whole milk creates a silkier base than a purely cheese-thickened sauce, so the pasta stays luscious rather than gluey; the blend of sharp cheddar and smoked gouda gives immediate cheese flavor with a subtle rounded smoke note that harmonizes with the bacon. The panko–bacon crust adds a contrasting crunch and a caramelized edge that keeps each bite interesting, while scattering chopped bacon through the pasta creates those little pockets of salty, smoky surprise.

This version works for backyard feasts and weeknight upgrades alike: it’s forgiving to scale, travels well to potlucks, and benefits from a low-and-slow touch in the smoker that infuses an extra layer of flavor without drying the sauce. Pick a mild fruit wood like apple or cherry if you want a gentle lift, or a touch of hickory for a bolder barbecue profile. Serve it alongside smoked brisket or grilled chicken, or let it star as the comforting centerpiece at an informal dinner — either way, plan for seconds.

Plan your timing

5:49 pm6:00 pmCook pasta and crisp the bacon
6:00 pm6:11 pmMake a rich cheese sauce
6:11 pm6:22 pmCombine pasta with sauce
6:22 pm6:33 pmAssemble with panko-bacon topping
6:33 pm6:44 pmSmoke until bubbly and golden
6:44 pm6:55 pmRest and serve
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Ingredients

Yield
6

Instructions

Cook pasta and crisp the bacon

Bring a large pot of salted water to a rolling boil and cook the elbow macaroni until just shy of al dente (about 1 minute less than package directions); drain and set aside. While the pasta cooks, fry the bacon in a skillet over medium heat until deeply golden and crunchy; transfer to paper towels to drain and chop roughly when cool. I always save a few tablespoons of bacon fat if you want extra savory depth — but drained bacon works great too.

For this step

  • 4 cup (dry)Elbow macaroni (dry)
  • 8 slicesThick-cut bacon
  • 2 tsp (combined, adjust to taste)Kosher salt & freshly ground black pepper
Cook pasta and crisp the bacon

Make a rich cheese sauce

Melt the butter in a heavy-bottomed saucepan over medium heat, whisk in the flour and cook for 1–2 minutes to form a blond roux. Slowly whisk in the milk, bring to a gentle simmer until the sauce thickens, then stir in Dijon and smoked paprika. Remove from heat and whisk in the shredded cheddar and smoked gouda until glossy and smooth, seasoning with salt and pepper to taste.

For this step

  • 6 tbspUnsalted butter
  • 0.25 cupAll-purpose flour
  • 3 cupWhole milk
  • 4 cup, shreddedShredded sharp cheddar and smoked gouda (combined)
  • 1 tspDijon mustard
  • 1 tspSmoked paprika
Make a rich cheese sauce

Combine pasta with sauce

Fold the drained pasta into the cheese sauce, making sure every noodle is coated and creamy; if the sauce feels too thick, loosen with a splash more milk. Stir in about half of the chopped bacon so you get little smoky pockets of texture throughout, and taste for seasoning — this is where I always tweak the salt and pepper.
Combine pasta with sauce

Assemble with panko-bacon topping

Spoon the mac and cheese into a 9x13-inch (or similarly sized) ovenproof dish and sprinkle the panko breadcrumbs evenly over the top. Dot the remaining chopped bacon across the breadcrumbs and scatter a few small bits of the remaining butter (or drizzle a tablespoon of bacon fat) over the panko to help it toast in the smoker.

For this step

  • 1 cupPanko breadcrumbs
Assemble with panko-bacon topping

Smoke until bubbly and golden

Place the dish in a preheated smoker set to 225°F (107°C) and smoke for 30–40 minutes until the center is bubbly and the top is nicely golden and crisp. If you can't smoke, bake at 375°F (190°C) for 20–25 minutes and finish under the broiler for 1–2 minutes to brown the top — but the smoker gives that lovely extra layer of flavor I adore.
Smoke until bubbly and golden

Rest and serve

Let the mac rest 5–10 minutes before serving so the sauce sets a touch and you can spoon neat portions — I always carve out a juicy corner for the guests. Serve hot as a hearty side to smoked meats and watch it disappear; leftovers are fantastic warmed gently on the stove with a splash of milk.

Tips from the kitchen

Undercook the Pasta

Boil the elbow macaroni about one minute less than package directions so it finishes perfectly in the smoker without going mushy.

Reserve Bacon Fat

Save a tablespoon or two of rendered bacon fat to dot over the panko so the topping browns with more depth in the smoker.

Make a Blond Roux

Cook the butter and flour just until fragrant and pale gold to avoid a pasty taste while still giving the sauce body.

Shred Cheese Freshly

Grate the cheddar and smoked gouda from blocks for the best melt and texture; pre-shredded cheese often contains anti-caking agents that affect creaminess.

Choose Your Wood Wisely

Use milder woods like apple or cherry for subtle smoke that complements the cheese, or a light hickory for a more assertive barbecue note.

Variations & substitutions

Vegetarian Smoke Swap

Omit bacon and fold in sautéed smoked mushrooms or smoked tofu, and sprinkle the panko with a drizzle of olive oil and smoked salt to maintain that smoky crunch.

Spicy Jalapeño Kick

Stir in sliced pickled jalapeños and a cup of pepper jack or aged cheddar for heat, and swap half the panko for crushed tortilla chips for a Tex-Mex edge.

Gluten-Free Option

Use your favorite gluten-free pasta and substitute rice flour or a 1:1 gluten-free flour blend in the roux, plus gluten-free panko for the topping.

Four-Cheese Indulgence

Add 1 cup grated Gruyère or fontina and reduce cheddar by ½ cup for a silkier melt and nuttier complexity while keeping the smoked gouda for that smoky backbone.

Storage & make-ahead

Cool the baked mac to room temperature, then refrigerate in an airtight container for up to 3 days or freeze for up to 2 months. Reheat gently on the stovetop over low heat with a splash of milk to restore creaminess, or bake at 350°F (175°C) until heated through, refreshing the panko under the broiler for 1–2 minutes if needed. If frozen, thaw overnight in the fridge before reheating for the best texture.

What to serve with it

Pair this smoked mac and cheese with sliced smoked brisket or pulled pork so each plate has a contrast of textures and protein. For drinks, a hoppy IPA cuts the richness while a medium-bodied red like Zinfandel complements the smoky bacon; for nonalcoholic options, a sparkling iced tea with lemon keeps the palate bright. Serve in a shallow casserole so guests can scoop from the crispy edge inward for the ideal ratio of crunchy topping to creamy pasta.

Frequently asked questions

Can I use pre-shredded cheese?

You can, but freshly shredded cheese melts more smoothly and avoids the anti-caking agents that can make the sauce grainy or less glossy. If you must use pre-shredded, consider mixing in a small amount of cream cheese to help with creaminess.

How do I get the panko crisp in the smoker?

Dotting the panko with butter or reserved bacon fat before smoking encourages browning; aim for a 225°F smoker and watch the top during the last 10 minutes so it doesn't over-brown. If you prefer, finish under a high broiler for 1–2 minutes for extra crispness.

Can I make this ahead for a party?

Yes — assemble everything up to the panko topping and refrigerate for up to 24 hours, then add the topping and smoke or bake when ready; allow a bit more time in the smoker if it goes in cold from the fridge.

Which wood should I use in the smoker?

Use milder fruit woods like apple or cherry for a subtle complement to the cheeses, or light hickory for a more pronounced smoke that will pair nicely with bacon and robust cheddar.

Is there a way to reduce saltiness?

Because bacon and cheddar are salty, taste the sauce before adding extra salt and err on the low side; using lower-sodium bacon or rinsing pan-fried bacon briefly on paper towels can also help control overall salt.

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Ingredients

6 servings
Step 1: Cook pasta and crisp the bacon
  • Elbow macaroni (dry)4 cup (dry)
  • Thick-cut bacon8 slices
  • Kosher salt & freshly ground black pepper2 tsp (combined, adjust to taste)
Step 2: Make a rich cheese sauce
  • Unsalted butter6 tbsp
  • All-purpose flour0.25 cup
  • Whole milk3 cup
  • Shredded sharp cheddar and smoked gouda (combined)4 cup, shredded
  • Dijon mustard1 tsp
  • Smoked paprika1 tsp
Step 4: Assemble with panko-bacon topping
  • Panko breadcrumbs1 cup

Nutrition Facts

Per serving (1 cup (350g))

Calories620
Total Fat38g
Saturated Fat18g
Trans Fat0g
Polyunsaturated Fat4g
Monounsaturated Fat14g
Total Carbohydrates45g
Dietary Fiber2g
Total Sugars6g
Protein24g
Sous-chef
Smoked Mac and Cheese with Crispy Bacon Topping

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